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Clay was perhaps one of the first gifts of the earth that man was
able to appreciate and make both beautiful and useful. It continues to be so
right up to the present day providing as it does a protective shield to the
rockets of outer space travel. In its simpler uses it is not so outer
space, and has in the Christian era seemed a material well suited to
monastic industries, and recently became so at the Monastery of Our Lady of the
Holy Ghost when someone gave them a kiln. Thus thrown into the current they
taught themselves the art of pottery.
Teaching themselves seems to be a tradition with them. There is
really nothing that should be considered impossible. Perhaps this is true, for
what, after all, seems more impossible than becoming a saint and yet that is
exactly what we are all supposed to become.
Meanwhile back at the kiln a lot of pots had to be
ruined before they learned enough right ways to make it all worthwhile. Edison
had once remarked something about having learned one thousand and one ways not
to make rubber out of goldenrod. Things were not quite that hectic. There were
enough pleasant surprises to make it exciting and there continues to be.
Ceramics have generally suffered from over refinement in the raw
materials used since this industry got underway. When the monotony of this
manufactured look began to wear on aesthetic tastes, natural impurities (also
refined) were often added in hopes of regaining the down-to-earth look. You can
hardly get more down-to-earth than good old Georgia clay and that is what the
works are using, with even the grass roots sometimes remaining in it and
burning out when the pottery is being fired, leaving marks as natural as those
left in fossilized rocks.
Once when one of the monks was trying to find a suitable clay, he
asked a local potter where he had obtained the clay he was using. From
your property, was the unexpected answer. But that was at the time they
were bulldozing for the first lake and already there has been the building and
completion of a second lake. Maybe the third which is in the offing will
provide the monastery with the clay as local as local can be. At least the
Department of Agricultures prognostication is coming closer to being
realized when it answered the late Dom Roberts inquiry as to what the
soil was good for with the reply ...for making bricks.
After learning to make pottery on the wheel with the help of
Professor Dick Palmer at Georgia State in Atlanta, it was almost simultaneously
learned how difficult it is to make a financial go of such studio work. As a
result single pieces were designed and then taken to a local potter whose years
of practice make it possible for him to turn out a great quantity which, after
an initial firing called bisque firing, was brought back to the
monastery, then glazed and further decorated and fired in the monastery kiln at
much higher temperatures, sometimes reaching twenty-four hundred degrees
Fahrenheit. In this way the desirable qualities of completely handmade work was
assured.
Before this, however, there was a long search in learning the
rather receptive process of glazing. Valuable formulas are not just handed out
by those who have gained them through years of work and expense. Even if they
were, each hand built kiln would produce different results on the same glaze
and so there are few short cuts. Even each firing in the same kiln has its
differences and this enhances the ware that each piece comes out an
individual, especially since each area in the kiln is a little different
in heat intensity.
In composition a glaze is similar to a thin layer of glass
adhering to the clay body, but much harder due to the aluminum which is lacking
in the composition of glass. In China, glaze was first discovered by noticing
how bricks in the kiln nearest the fire had a slick coating due to the ashes
from the fire; and so a mixture of watery clay and ashes was made and a coating
painted on the pieces before firing. This may still be done but many other
elements are used now in place of ashes; lead, borzx, feldspar to name a few.
The dry ingredients are carefully weighed, mixed with water and then dipped,
painted or sprayed onto the pottery. Often in appearance it resembles
whitewash; but due to metal oxides and carbonates, it will turn various colors
when fired. Our local Georgia clay will also have a great effect on the color
because of its high iron content. This is all to the good for it tones down
harsh shades and gives them a warm earthy touch with variations of tone as most
natural things have.
The next commodities needed in the new industry were customers.
These didnt seem to be as numerous as the budding pottery, but now that
people have seen it on sale at Richs they are amazed to find that it has
been on sale at the monastery for almost two years without their having noticed
it sandwiched in among all of Brother Hughs many items in the gift shop.
It is also on sale at St. Josephs Gift Shop at the hospital and at the
Auto Museum Gift Shop at Stone Mountain. It was recently displayed at the Dixie
Flower and Garden Show at the Merchandise Mart where Mr. Ed Contad generously
donated space. Mrs. Ayers was the first customer and still uses it in her
flower business and Harpers Flowers were the second customer and likewise
use it in some of their arrangements. In all, the customers are fast catching
up with production.
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